GlossaryKind of term: Manufacturing termWorkholding

What is workholding?

Workholding is the equipment that locates and clamps the workpiece during machining, such as a vice, chuck, collet, vacuum plate or dedicated fixture.

Table clamps and zero-point systems with pallets belong to it as well; chuck and collet are the lathe forms, and a fixture is built for one part. It does two jobs: it locates the part in a known, repeatable position, and it holds it against the cutting forces without distorting it. Toolholding, such as a collet chuck gripping a cutter, is a separate subject.

What does the choice of workholding depend on?

The choice depends on the shape and stiffness of the part, the clamping faces available, the datums on the drawing, the cutting forces, access to the features, the repeatability required and the quantity. A prismatic part is often located on the 3-2-1 principle: three points on one face, two against a side, one against an end. Clamping force should push the part onto those locators. Too much force distorts a flexible part, which springs back after release and loses flatness or size. Sometimes material has to be left on to clamp by, such as a clamping margin or a clamping stud.

How does workholding work in practice?

Workholding affects how long setup takes, how large the blank must be and which features can be reached in one setup. A clamping margin costs extra material and an operation to remove it. Standard workholding is quick to set up but can mean more setups; a fixture or zero-point system takes preparation and shortens setup per batch. Thin plate and plastics often sit better on vacuum than in a vice, provided cutting forces stay low and the plate seals well.

What is workholding often confused with?

Workholding is not the setup: the same workholding serves several setups, each in its own orientation. Nor is it toolholding: a collet chuck that grips a cutter holds the tool, not the part. And a fixture only locates and holds the part, whereas a jig also guides the tool.

Frequently asked questions

Which workholding suits which part?

Shape, stiffness, clamping faces, datums and quantity decide. Typical choices are a vice for a prismatic block, a chuck or collet for round stock, vacuum for thin plate, and a fixture or zero-point system for batches and repeat work.

How much clamping force is enough?

Enough to hold the part against the cutting forces with a margin, without distorting it. Friction, contact area, the direction of the cutting force and stiffness all play a part. A fixed stop in the direction of the force takes load off the clamp.

Why leave a clamping margin?

To hold a part that otherwise has no good clamping face, or to reach more sides in one setup. The margin enlarges the blank and has to come off afterwards, usually in an extra setup.

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